Filling Machine

BLENZOR-TRP-2000 is the world's first retortable carton package for canned food and is suitable for vegetables, tomatoes, pasta sauces, ready-meals and pet food.

Carton Packaging systems fall into two application categories: ambient - enabling storage distribution at room temperature, and chilled - for cold chain distribution and storage.

Main product application areas for our carton systems include milk, fruit juices and beverages, soya, wine, water, tomato products, soups, desserts, nutritionals, and other products.

Chilled application systems with distinct mix of features and qualities are offered to meet the demands of the chilled liquid food business worldwide.

Features:

• BLENZOR-LFVL-1000 is a liquid filling machine that was specially developed in order to fill high viscosity liquid products such as shampoo, lotions, oils (motor oil and cooking oil), etc.
• This Automatic Liquid Filling Machine can also fill on low viscosity liquid products.
• Applicable in a wide range of container shapes and size without change parts.
• The liquid filling machine is equipped with an anti-dropping dervice that collect liquid dropping when bottle is not under the nozzle.
• Filling nozzle that gradually move upwards from bottom of bottle, to prevent foam making.
• PLC and touch-screen control.
• Simple adjustable filling volume by touch-screen control.
• Auto stop dervice for no bottle and bottles overflow.
• Conveyor speed adjustable by inverter.
• Liquid filling machine is equipped with large volume stainless steel tank for production.
• Accurate volumetric filling designed by cylindrical piston made of stainless steel with hard chrome plating.
• All stainless steel construction meeting cG.M.P. requirements.
• Liquid filling machine can be combined with our machine Automatic Capping Machine

Application:
Shampoos, Shower gel, lotions, liquid soap, oils (motor oil and cooking oil), dish washing liquid detergent, sucrose, honey, syrups, beverages, pharmaceutical & chemical liquids, and other high and low viscosity products.

Technical Data:

• Max. 60 bottles/min
• 1.7 kw
• AC 220V, 60/50Hz, 1P
• 6 kg/cm2, 150 l/min
• 600 / 750 kg
• 305(L) x119(W) x210(H)
• 334(L) x146(W) x236(H)

Application:
BLENZOR-PFL-1000 is Automatic Powder Filling Machine suitable for filling 1gm-5Kg of powder in bottles, Jars, Containers. Auger powder filling machine, Clutch-Break Mechanism (Optional Servo driven) Available in Single Head Double Head filling nozzles.

• This automatic powder filling machine and dry powder filling machine has 4 Feet Belt Conveyor
• Accurate Weighing with Weigh scale bellow filling nozzles
• Pneumatic Bottle Stoppers
• 2HP-Mechanical Motor drive
• Variable speed conveyor drive
• PLC Based Control System
• +/-1% filling accuracy
• SS 304/316 Contact parts
• MS/SS Covers
• The powder filling machine is available in GMP Model
• Speed: 30-60 Bottles/Min

Application:
Automatic packaging of granule,liquids, pastes, powder etc. in formed pouch for the food, pharmaceutical, chemical and other industries.

Standard Feature:

• The machine can automatically complete the products measuring, conveying and feeding, filling and bag forming, date code printing, bag sealing and cutting.
• Servo-motor control bag pulling system.
• Servo-motor control bag pulling system.
• Selected electrical and pneumatic components from reliable international manufacturer.
• Preloaded operation menu on 5.7" touch screen, can easily set and change the packing parameter, displays daily production
• Output and self-diagnostic machine error.
• PID temperature controller monitors heat sealing temperature within +I- 1ºC. Automatic edge position control assures consistent film alignment during production to produce uniform bag quality.

Optional Parts

• Shaped pouch forming device
• Gusset pouch forming device
• Date code printer
• Sachet header hole puncher
• Materials transfer elevator
• Feed out conveyor
• Stainless steel housing

Optional Measuring Filler

• Volumetric cup filler
• Electrical weighing filler
• Vibratory counting filler
• Piston filler for viscous pastes
• Syringe pump filler for liquids.

Technical Specification

Measuring Range (ml,gm)	0.5-1000
Bag Length (mm)	20-600
Bag Width (mm)	10-350
Speed (Bag/min)	15-50
Power	220V/1ph, 3.5kw
Machine Weight (kg)	750

Application:
BLENZOR-TFM-SERIES is high speed & medium speed tube filling machine series.

Suitable for Aluminium, Lami, Plastic, LDPE, HDPE etc. Tubes.

Suitable to fill 0.5hm-300gm of Ointments, Liquids, Pastes, Creams, Honey, Adhesives, Lotions, Balms,Cosmetics etc

Available in Single Nozzle, double Nozzle for different output.

Sealing- Hot Jaw Sealing, Crimping etc.

Key Feature:

• Transmission portion on the worktable underside, security Reliable, sanitation
• Filling seal tail part build in worktable, half seal no static visible window,easy to observe easy to operate easy to Maintenance;
• Adopt PLC Control.
• The dish turn around is using cam drive, high speed,high precision.
• Slanting suspension type tube warehouse, on the tube organization has the vacuum adsorption equipment, guarantees on the automatic tube accurately to enter the tube socket.
• The photoelectricity to the sign workstation, tube design using motor control located the correct position.
• Fills the mouth to have breaks the material organization, guarantee filling the quality.
• Seal use (Leister sirocco gun ) tube tail, inside calefaction, exterior using temperature cooling device.
• Input code workstation automatically character code printing in technological requirement position.
• Tube tail cut mode have the right angle or the fillet supplies the choice.
• Remind Malfunction, remind haven't tube,the door opens motor automatism stop work, overloads stop work.
• Count & ration

Producing capability : 40-120 Tubes/Min

Application:
BLENZOR-RFC-5000 is Fully-Automatic Bottling Line for Juices, Drinking waters, Wines,
SPEED-24Bottles/Min & 60Bottles/Min.

Machine consists of :

• 5 Feet In-feed Conveyor
• Automatic 3-in-1 Rinsing -Filling-Capping Machine
• 10 Feet Out-feed Conveyor
• On-line Inspection Counter
• Shrink Tunnel for Labeling

Suitable to rinse-fill-cap application of 100ml-2Lit of :

• Packaged Drinking Water/Juices in Pet/Plastic bottle with neck holding
• 5 Feet infeed conveyor for inserting empty bottles to the rinsing jets of the machine.
• Rotary spray water type inner washing/rinsing unit
• Digital Pump based filling unit
• Single Head Capping Unit along with Bulk Cap Feeder & dispensing unit.

Line also consists of :

• 10 Feet SS slat conveyor with inspection counter
• Online Shrink Tunnel to apply sleeves/Labels on the bottle.
• PLC Based Control Unit
• No-Bottle-No-Fill-No-Cap inbuilt device
• 3HP Motor drives with heavy duty Gear Box (May vary as per your fill size)
• All contact Parts will be of SS304 Grade
• SS Covers with mirror finish (GMP model)
• Acrylic Hood with safety door system
• Filling Accuracy: +/-1%
• Imported electrical, switches, contactors etc.

Operational Description :
The rotary type machine consists of Three Turn Tables for feeding the bottles for Rinsing, Filling and Capping. The bottles are held on the neck and the body is guided in spacers. Machine consists of 2-Rinsing stages, 3-Filling stages and 1-Capping station. The rinsing and filling is controlled by timer device, The Rinsing Jets are pressurized by pump. A rotary Automatic cap feeder is mounted on the machine and capping is done by Electro-pneumatic Capper.

Power Consumption :

• Power: 440 VAC ,3Phase
• Compressed air:3-4 CFM at6Kg/Cm293HP Compressor)
• SS Filling Pump 1HP with Bypass arrangement and suitable Buffer Tank

Technical Details :

• Main Motor:1.5HP,1440RPM
• Rinsing Pump:0.5HP
• Variable Speed Drive
• Conveyor,Cap Feeder Motor:0.25HP,32RPM-3nos.
• 1/2" 24VDC Filling Valves-3nos
• 1/4" 24VDC Rinsing Valves-2nos.
• Electrical Control Panel with Output of 24VDC for timers and Valves
• Priximity Switches 24VDC M18 size(No-Bottle-No-Rinse-Fill-Cap)
• Shrink Tunnel:6Kw (440VAC)

Application:
BLENZOR-PST-500 is Semi-Automatic Paste Filling Machine Suitable fill 1gm-5Kg of Paste, Creams, Blams, Ointment, Shampoo, Adhesives, Paints, Food Pastes, Pickles in bottles, Jars, Containers, Pouches.

• Heavy Duty Piston type filler with accurate weighers,
• Pneumatic or Mechanical Driven Mechanism
• Also available in Hot jacketed filling unit for hot filling
• Available in Single Head filling nozzles
• Foot Operated or Auto set operation
• 1HP-Mechanical Motor drive
• PLC Based Control System
• +/-1% filling accuracy
• SS 304/316 Contact parts
• MS/SS Covers.
• Available in GMP Model.

Speed : 15-20 Bottles/Min.